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We’re recruiting

Posted on: November 1st, 2024 by helen@helenk.co.uk

Repairs & Service TechnicianRotary Equipment

Location:         Home based, HQ in Chesterfield, UK

Salary:             £35,000 to £50,000 plus 10 % bonus, based on previous experience.

Job type:         Permanent, full time

We are seeking an experienced Mechanical Engineer, to join our small but rapidly growing international, field based Mechanical Repairs team.

Reporting to the Repairs Manager, the successful candidate will have a strong engineering background and must have the confidence and maturity to take hands-on responsibility for controlling multi-disciplined engineering teams charged with the timely delivery of on-site specialist repairs and engineering services for large rotary equipment. Practical, hands-on experience of maintaining rotary equipment in a heavy engineering environment, combined with a high standard of man-management and communication skills are required.

As the service is delivered on site and the customer-base is international, you must expect to spend up to 150 nights away from home each year.  The length of any individual assignment can vary from 1 to 20 days, and the job will involve a significant amount of international travel, predominantly throughout EMEA.

Familiar with Health and Safety best practice, the successful candidate should also ideally be capable of:

  • Conducting detailed risk assessments
  • Preparing detailed project plans
  • Producing detailed method statements
  • Writing succinct job reports

Feel like you have even more to offer the role, including for example…

  • Able to take responsibility for leading on-site teams
  • Experience in compiling the technical information required to quote new repair projects
  • Dealing with the Health and Safety requirements of large, hazardous projects
  • Experience selecting and managing subcontract teams that deliver on time, on budget, and to customer specifications

…we would still very much like to hear from you, ready to discuss an enhanced package.

If you are interested, simply email us at careers@britishrema.com including your up-to-date CV.

New Gear & Pinion for 50-year-old Ball Mill

Posted on: July 8th, 2024 by Anne Bellagha

New Gear & Pinion for 50-year-old Ball Mill

Tucked away in the corner of a modest processing facility in Cumbria UK, there’s a British Rema ball mill that has been in continuous operation processing Activated Carbon since 1973. After over 50 years of use, however, it was definitely time for some much-needed refurbishment.

The customer contacted British Rema in 2023 due to some excessive noise and vibration coming from the girth gear and pinion arrangement and upon inspection, it was clear the two components were at the end of their service life and would require replacement.

This posed somewhat of a challenge due to the age of the ball mill, but the British Rema design team delved deep into the archives and found the original drawings and parts lists on Microfilm which were all in imperial dimensions!

The team set to work re-drawing the girth gear, pinion and pinion shaft in metric dimensions to the exact specifications of the original ball mill and once all drawings and checks were complete, the replacement components were produced and prepared for fitment.

The British Rema Rotary Engineering team successfully removed the original parts and installed the new ones ready for the ball mill to get back to work.

The whole project was executed on time, to budget and most importantly, with zero damage to any equipment or people and no unanticipated downtime. The client was highly satisfied with the exceptional result and is delighted that the rejuvenated ball mill now has the capability to operate for many more years to come and production targets can be confidently met without fear of mechanical failure.   

No matter the age, size, location or OEM of your rotary kiln or ball mill, British Rema has the engineering capabilities and expertise to think ‘outside the box’ and support customers from the design stage of a project, through the manufacturing phase and into final installation and commissioning.

If you believe your rotary equipment requires inspection, refurbishment or replacement then please get in touch at rotaryknowhow@britishrema.com

Meet the team – Zain Ali

Posted on: July 5th, 2024 by Anne Bellagha

Meet the team – Zain Ali

Zain Ali, a one-year placement student from Sheffield Hallam Uni, joined the team here at British Rema in July 2023 with the hope of gaining direct experience of working with a heritage British manufacturer.

As Zain’s placement year of a BEng Hon Chemical Engineering, Zain was actively seeking on-the-job experience with a company in a sector relevant to his degree and British Rema was very happy to support this ambition.  Andrew Green, Process Engineering Manager, was keen to offer work experience to a student studying for a relevant degree and Zain fitted the bill perfectly;

“British Rema approached Sheffield Hallam University to take on a placement student to help support our Quality and Laboratory function with a few short-term projects. The benefit of taking on a placement student rather than employing someone on a temporary contract has proved significantly beneficial to British Rema. His dedication and give it a go attitude are just what was needed to get these tasks across the line. Zain has mixed with staff from shop floor level through to the boardroom brilliantly”

Over the last year, Zain has primarily worked for the Processing business at the Chesterfield facility; spending time in a number of departments and working with a number of personnel over the course of his placement. He’s gained fantastic experience in the main production/processing area; understanding the equipment, customer requirements, the processes and the general flow of product/material through the facility.

He’s also spent time in the Product Laboratory and Quality Control departments where samples of product are analysed for size and consistency against required specification. His stint in the Process Equipment and Rotary Engineering businesses included visiting customers and understanding the applications for the equipment manufactured.

As he plans his return to university in September, Zain believes he has gained unparalleled experience in the workplace which has really helped him understand how he can put his degree to the best use;

“I have had a great year with British Rema and really appreciate the insight into the industry it has given me. Working across several areas of the business I have gained a real appreciation for how a company is run, as well as a good all-round understanding of the equipment, production processes, quality control, product analysis and packaging/despatch.

I have met some great people whilst at British Rema and I look forward to staying in touch and hopefully returning after completing my degree.”

Outside of work and studies Zain plays football in his local midweek 5-a-side league, reads and plays the keyboard. He is also an avid traveller and is looking forward to spending more time abroad.

The team at British Rema has thoroughly enjoyed working with Zain and wish him all the best for his return to university and successful completion of his degree.

“We look forward to hearing more from Zain and how his career unfolds.”

Rotary Kiln Training for CRH Europe

Posted on: June 25th, 2024 by Anne Bellagha

Rotary Kiln training for CRH Europe

British Rema Rotary Engineering recently provided Mechanical Maintenance of Rotary Kiln training to delegates from CRH Europe at their Moravacem plant in Serbia.

19 delegates from 8 CRH plants located across Romania, Slovakia, Poland, Ukraine, Serbia, and Spain came together at their Moravacem plant for the classroom and onsite training.

Centralised, one location training, not only reduces costs but also provides the ability for engineers to share experiences and ideas between their colleagues and respective plants.

Subject areas covered during the training included daily maintenance, walkround inspections, shell condition & ovality, tyres & rollers, kiln alignment methodology and roller adjustment & skewing.

Overall, the event was a great success and provided the delegates with an insight into kiln maintenance theory and best practices, arming them with thoughts and ideas to implement into their everyday maintenance routines.

A big thank you to all involved from CRH and Moravacem for making this event happen and providing wonderful facilities and kind hospitality throughout.

If you believe your maintenance teams would benefit from similar training then please get in touch at rotaryknowhow@britishrema.com

Good luck to Jo and hello to Stephen

Posted on: May 24th, 2024 by Anne Bellagha

Good luck to Jo and hello to Stephen

Last week we waved a temporary goodbye to our Quality Assurance Manager, Joanne (Sayles) Childs, who is starting maternity leave and the countdown to motherhood.

Never fear though, we have the role covered in the capable hands of interim Quality Assurance Manager, Stephen Thorp who will be working with the team at British Rema Processing at Image Works, Chesterfield to deliver the same high standards and exceptional service.

British Rema Processing processes a variety of products/materials for a host of customers around the world from many different industries.

If your business has a requirement for Milling, Classifying, Mixing or Blending on a one off or contract toll processing basis, then please get in touch.

processingknowhow@britishrema.com

Jon Hall – SHAPA Industry Awards 2024

Posted on: April 25th, 2024 by Anne Bellagha

Jon Hall wins Newcomer Award at SHAPA Industry Awards 2024

Congratulations to our own Jon Hall for being nominated and winning the Newcomer Award 2024 at the Solids Handling and Processing Association (SHAPA) AGM & Awards event on Wednesday 17th April 2024 at the Maritime Museum, Liverpool.

The Newcomer Award is awarded to an individual who has contributed to a member company/organisation or developed significantly in the field of bulk solids handling, contribution(s) in areas such as sales, design, innovation, apprenticeship or further studies that has/have greatly benefited themselves, their company or organisation.

SHAPA posted the following on Linkedin following the event….

Industry Newcomer Award WINNER: Jon Hall – British Rema Processing, Equipment & Rotary Engineering “After studying Mechanical Engineering, Jon joined British Rema in April 2022 as a Sales Engineer. As Jon was new to the industry, he was initially supporting the commercial manager at the time and after only 8-months his mentor announced it was time to retire, and despite Jon only being in his mid-twenties, he took on the challenge. In addition, Jon has also taken responsibility for some of the installation and commissioning of projects and has also signed up to study Chemical Engineering at Hallam University.”

Tony Goodwin, Group Managing Director of British Rema Group commented….

“Jon is a very popular character, not only around the office and within British Rema but with the many customers he has dealt with since his appointment in 2022. Jon has demonstrated, enthusiasm, dedication, professionalism, and responsibility to the task and at the same time has brought new and exciting ideas on how we drive the business forward.”

The whole team at British Rema Group congratulates Jon on this well-deserved achievement.

Can maintenance training help you to bridge the skills gap?

Posted on: February 13th, 2024 by brAdmin

Sir Richard Branson once said, “Train people well enough so they can leave.  Treat them well enough so they don’t want to”.

The pressure is increasing on chemical and mineral processors to train their young apprentices, retain and internally promote existing mechanical technicians and replace the older generation of expert engineers to extend the life of their existing equipment, increase machine availability and meet with exacting production targets.

Our customers in asset maintenance, equipment reliability and maintenance management talk to British Rema’s rotary engineering team about how to look after and motivate their preventive maintenance teams.

One of our most long-standing customers in the cement sector told us:

“Many of the staff in our maintenance team are approaching retirement age, and we have also recently restructured our business. We will be using engineers from other disciplines from existing operations who have static equipment and therefore zero experience of rotating kilns and coolers. We need these guys to understand the basics of rotary equipment fast, as well as helping our newest technicians to learn more so that they can progress within the company”.

Due to the emerging gap between experienced mechanical engineers, technicians and fitters about to retire and those just joining as apprentices or replacing staff from existing teams. British Rema Rotary Engineering is being increasingly asked to run in-house and public training seminars for many of the world’s most well-known chemical and mineral material processing companies.

Our senior qualified mechanical engineers specialise in maintenance, repair and overhaul of multi-station kilns, dryers, coolers, drums and reaction vessels.

The team has first-hand experience of the many issues that can arise from a lack of understanding of rotary vessel operation gained by working in a huge number of sectors on a variety of processes and are qualified to instruct on the basic theory of inspection and trouble-shooting and best practice preventive maintenance planning.

“Inspection of vessel condition is the key”, commented British Rema Rotary Engineering Ltd’s Sales Manager, Robert Fellows, who boasts many years of experience in the processing industries. Robert also has significant equipment installation and repair projects experience as well as process equipment commissioning, and the supervision of ongoing maintenance contracts for key account customers.

“Maintenance staff need to understand the basic theory as well as the practice behind what to look out for under normal machine operating conditions. A planned, informed  and methodical approach to regular maintenance is a must and our engineers can teach basic principles, routines and methodologies to optimise preventive maintenance on a daily, weekly, monthly, semi-annual and annual basis,” he added.

If you are interested in training your maintenance team, please visit our webpage at https://britishrema.co.uk/what-we-do/rotary-engineering/training/

British Rema welcomes Tony Goodwin as Group Managing Director

Posted on: June 1st, 2023 by brAdmin

British Rema is delighted to welcome Tony Goodwin to the new position of Group Managing Director. Tony will lead the group through its next phase of development following its recent transfer to employee ownership. The organisation is now primed for significant growth both in domestic and international markets.

Tony brings with him more than 30 years of industrial powder processing and handling business experience, fifteen of these in senior leadership roles.  He comments, “It is extremely exciting to have the opportunity to lead British Rema during this next phase of its development and growth.  It’s also a great privilege to join such a fantastic team.  This prestigious company has built a reputation on mechanical and processing expertise, knowhow and excellent customer service, values that must remain at the forefront of everything we do.”

Tony brings with him more than 30 years of industrial powder processing and handling business experience, fifteen of these in senior leadership roles. He comments,

“It is extremely exciting to have the opportunity to lead British Rema during this next phase of its development and growth. It’s also a great privilege to join such a fantastic team. This prestigious company has built a reputation on mechanical and processing expertise, knowhow and excellent customer service, values that must remain at the forefront of everything we do.”

Three independent businesses constitute the British Rema Group. These are British Rema Process Equipment Ltd, British Rema Processing Ltd and British Rema Rotary Engineering Ltd. All three companies have grown substantially over many years, establishing the business as one of the UK’s leading providers of powder processing equipment, contract processing and rotary engineering services to the mineral, chemical and recycling industries. First established in 1927, British Rema has a long and proud legacy of process equipment innovation from early ball mills first used in the mining industry right up to the latest micronizing, jet milling and classification systems employed in producing fine minerals and chemicals. Its testing and toll processing facility based in Chesterfield, Derbyshire boasts proprietary plant and equipment that has enabled the business to successfully trial and validate a wide range of materials, develop optimal processes and improve its own equipment, whilst creating a huge bank of knowledge and becoming a trusted partner to a global customer base.

A solution for Genesys International

Posted on: March 24th, 2022 by brAdmin

Leading innovator in reverse osmosis (RO) membrane chemicals for the water treatment industry, Genesys, turned to us to help bring an outsourced powder manufacturing process in-house. With a view to generating new business, increasing operational efficiency and sustainability and to create new jobs at the company’s facility in Middlewich, Cheshire, the company opted for bespoke Ribbon Blenders to optimise production in-house.

British Rema becomes employee owned

Posted on: March 16th, 2022 by brAdmin

In a move that demonstrates genuine belief in rewarding loyal staff, manufacturing and engineering business, British Rema has transferred ownership of its group of companies into the newly-formed British Rema Employee Ownership Trust. Sole beneficiaries of this trust are current and future employees of the company.

British Rema
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