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Exam Success for Callam

Posted on: March 21st, 2025 by helen@helenk.co.uk

Continuous Professional Development is ingrained into the British Rema culture and the company is always supportive of the on-going learning needs of employees. The recent success of Callam Turner with his HND in Engineering demonstrates the benefits to both the business and employees.

Callam joined the Phillips kiln grinding division of the company in June 2012 and after a couple of years resurfacing and aligning kilns on site, British Rema offered him the chance to undertake an apprenticeship to study engineering at Chesterfield College. He subsequently went on to complete BTEC Level 2 and 3, as well as 2-year HNC supported throughout by the management at British Rema. The HNC, in particular, provided a great opportunity to build up further technical knowledge, especially with regards to complex engineering maths problems, which Callam was then able to use in his engineering maintenance role in the business.

After taking a break from education to focus on implementing his new skills in his day-to-day job of maintaining rotary engineering tools, Callam, re-energised, pursued an HND with Learning Unlimited in Derby.  He has now passed the course with flying colours;

“The management at British Rema has supported me every step of the way to gain a range qualifications over the years. I have been able to study during working hours when needed and have had all the resources at my fingertips to complete assignments. The courses have also helped me to develop my communication skills enormously as I regularly had to deliver presentations and explain engineering concepts. The quid pro quo for the business is that I can take on more complex engineering tasks and work at a higher level than before.”

Callam, who has been with the company for 13 years, was able to complete his final project on a live job at the company which enhanced his project management capabilities and enabled him to experience how project engineers solve real- world problems. He’s now a huge advocate of learning while working and the investment has been paid back in both loyalty and ambition;

“British Rema’s sponsorship and backing have been invaluable in helping me complete my education up to the HND level. Knowing that the company values my growth and is willing to invest in my education keeps me highly motivated and makes me feel appreciated. I continue to apply what I have learned and I am looking forward to growing further in my engineering career at the company.”

Callam is not the only Turner to work at British Rema. Like father like son, his dad, Eddie, works as a Grinding Technician for Rotary Engineering and has been with the company 17 years.

Tony Goodwin, Managing Director, is an advocate for on-going learning initiatives in the workplace and has witnessed the benefits;

“We are extremely proud of Callam and the hard work he has put into his further education. We appreciate the challenges of balancing home life, work and education and were very happy to support Callam on his journey”

Ends

British Rema appoints new Technical Manager

Posted on: March 6th, 2025 by helen@helenk.co.uk

British Rema is delighted to announce the appointment of Chris Hanning as Technical Manager – Materials. Chris joined the company at the back end of 2024 to manage the laboratory at British Rema’s Chesterfield HQ. As well as providing technical support across the processing division and maintaining compliance with stringent customer specifications, Chris and his team manage powder processing trials for new and existing customers on the company’s own trial plant.

Prior to joining British Rema, Chris worked from Faradion, a leading sodium ion battery company in Sheffield and has over 20 years of experience in the chemical industry, from multi-nationals through to start- up businesses. His knowledge of the sector is helping to improve processes, productivity and efficiency in the processing division. Chris is enjoying his new role so far;

“I have had a great welcome to British Rema by the whole of the team. It’s a really busy environment and everyone is so helpful and motivated to keep improving products and services for customers. I am looking forward to supporting British Rema to improve on its already excellent performance.”

Remarkable People – Tony and Becky

Posted on: December 3rd, 2024 by helen@helenk.co.uk

As an Employee-Owned Trust, British Rema prides itself on the longevity of its employees and its family friendly policies which are designed to support the workforce with better work life balance. In fact, generations of the same family still work in the business thanks to its forward-thinking policies.

One such example is dad and daughter duo, Tony Gregory and Rebecca, who both work in the testing lab. Tony joined the company in 1998 where he was on the shop floor at the original powder processing plant in Dronfield.

Fast forward two decades and Tony now works in lab testing, analysing powders and updating the all-important paperwork. As the demand for testing and certification became too much for one person, Becky stepped forward in a part-time capacity to work alongside her dad. Working from 9am to 1pm every day in the week enables her to collect her 4-year-old daughter from nursery for the afternoon. Becky, who previously worked in retail, was delighted to find an opportunity with flexible hours;

“I know I am lucky to be able to work the hours I do and spend time with my daughter. There aren’t many businesses that offer a job with prospects as well as flexibility. The real beauty of the role is that I not only get to work alongside my dad, but he is the perfect mentor and coach. Going forwards, as the needs of the business increase and my daughter attends school full-time, I will be able to step up and do more hours.”

For Tony Goodwin, Managing Director of British Rema, it is the perfect set-up;

“We have the perfect succession plan here. When Tony retires in a few years, he will have trained Becky to step into his shoes. Currently the hours work very well for both the business and Becky and fortunately the pair work very well together and have the same hard work ethic. It really is a win win.”

The family connections don’t stop there. Tony’s brother, Trevor, has worked at the company for 20 years, whilst his future son-in-law, Kieran, is a Shop Floor Supervisor.  Tony himself was the last employee to be recruited by Ian McBride, who co-founded the business later run by son, Struan;

“I was employed in the days when you got to hear about job vacancies in the pub. An interview later and I was making the switch to British Rema from the double-glazing trade and the rest is history. It’s been a long and incredible career. To get to work with Becky is a real bonus.”

Going forwards, roles in the lab will only continue to grow. Customers are hyper-focused on quality and demand for testing and paperwork will only grow. Lab work is a fundamental element of the offer to customers that hones niche skills that are transferable to other areas of the business. MD, Tony, is confident that Becky will enjoy a long-term career just like her dad;

“We have great continuity for the business with this current arrangement, but in future there will also be the opportunity for Becky to develop new skills and progress internally. As a business we always make sure our staff have opportunities and I am confident that Becky, just like her dad, will have a long and rewarding career here.”

Great turnout for British Rema Training event

Posted on: November 4th, 2024 by helen@helenk.co.uk

A 3-day training event run by British Rema at the end of October was the ‘biggest and best’ yet according to the event organisation team. Some 26 delegates attended the sold-out course which focused on the mechanical maintenance of rotary kilns and vessels and was aimed at engineers and maintenance personnel working in cement, mineral, bio- and wood fuels, petrochemical and waste processingplants globally.  

Held at the stunning venue of Aston Hall Hotel on the outskirts of Sheffield, participants from all over Europe including Belgium, Netherlands, Ireland and UK attended the event, whilst Engineering Manager, Jack llondo from Pretoria Portland Cement in the Democratic Republic of Congo flew several thousand miles to further develop his maintenance knowledge.

The interactive programme included classroom presentations, a site visit, as well as quizzes and practical demonstrations. The topics included just about every component on a rotary kiln and vessel that requires maintenance including rollers, gear and pinions, tyres, shells and best practice skills were shared on dynamic thrust balancing, also known as “thrust monitoring” and alignment, open gear lubrication, inspection and troubleshooting allowing the delegates to take home the latest knowledge and processes to take back into their roles.

On Day 1, guest speaker, Paul Lambert of Klüber Lubrication (GB) Ltd presented a technical paper on the optimal use of various fluid lubricants for various open gear lubrication applications which was a welcome addition to the programme.

Testament to the quality of the training was the attendance of delegates from major players in industry including Breedon Cement, Tarmac Cement, Irish Cement, Lhoist, EverZinc and Indaver. Other representatives from independent businesses included Vivergo Fuels, Essar Oil, CEMCOR, Puffin Wood Fuels and of course Pretoria Portland Cement, DRC.

Disu Daniel, Repairs Manager from British Rema, also attended the course as part of his ongoing CPD, and delivered an impromptu session outlining the best practice procedures he has put into place for British Rema technicians attending customer jobs. Delegates were invited to discuss their own experiences and situations to facilitate further learning in the group. The feedback from the course has been exceptional, with mostly 5 stars out of 5 ratings across the board.

Rob Fellows, Sales Manager – Process Equipment & Rotary Engineering, delivered a number of sessions and was impressed with the engagement from the delegates;

“We had a very diverse mix of attendees who were able to network and exchange their own experiences of working with rotary kilns and vessels. They have all taken a lot away from the training and I have no doubt they will put that learning into practice.”

Dejan Lazarevic has worked as an Alignment Supervisor for British Rema for 15 years. Originally from Serbia, he has been delivering modules on the annual training seminar for many years;

“We had the largest number of delegates ever this year and we are now looking to accommodate more next year due to this year’s demand. The content is continually being refreshed based on experience in the field and following feedback from customers. It’s a great few days for all involved.”

We’re recruiting

Posted on: November 1st, 2024 by helen@helenk.co.uk

Repairs & Service TechnicianRotary Equipment

Location:         Home based, HQ in Chesterfield, UK

Salary:             £35,000 to £50,000 plus 10 % bonus, based on previous experience.

Job type:         Permanent, full time

We are seeking an experienced Mechanical Engineer, to join our small but rapidly growing international, field based Mechanical Repairs team.

Reporting to the Repairs Manager, the successful candidate will have a strong engineering background and must have the confidence and maturity to take hands-on responsibility for controlling multi-disciplined engineering teams charged with the timely delivery of on-site specialist repairs and engineering services for large rotary equipment. Practical, hands-on experience of maintaining rotary equipment in a heavy engineering environment, combined with a high standard of man-management and communication skills are required.

As the service is delivered on site and the customer-base is international, you must expect to spend up to 150 nights away from home each year.  The length of any individual assignment can vary from 1 to 20 days, and the job will involve a significant amount of international travel, predominantly throughout EMEA.

Familiar with Health and Safety best practice, the successful candidate should also ideally be capable of:

  • Conducting detailed risk assessments
  • Preparing detailed project plans
  • Producing detailed method statements
  • Writing succinct job reports

Feel like you have even more to offer the role, including for example…

  • Able to take responsibility for leading on-site teams
  • Experience in compiling the technical information required to quote new repair projects
  • Dealing with the Health and Safety requirements of large, hazardous projects
  • Experience selecting and managing subcontract teams that deliver on time, on budget, and to customer specifications

…we would still very much like to hear from you, ready to discuss an enhanced package.

If you are interested, simply email us at careers@britishrema.com including your up-to-date CV.

New Gear & Pinion for 50-year-old Ball Mill

Posted on: July 8th, 2024 by Rik Kiddle

New Gear & Pinion for 50-year-old Ball Mill

Tucked away in the corner of a modest processing facility in Cumbria UK, there’s a British Rema ball mill that has been in continuous operation processing Activated Carbon since 1973. After over 50 years of use, however, it was definitely time for some much-needed refurbishment.

The customer contacted British Rema in 2023 due to some excessive noise and vibration coming from the girth gear and pinion arrangement and upon inspection, it was clear the two components were at the end of their service life and would require replacement.

This posed somewhat of a challenge due to the age of the ball mill, but the British Rema design team delved deep into the archives and found the original drawings and parts lists on Microfilm which were all in imperial dimensions!

The team set to work re-drawing the girth gear, pinion and pinion shaft in metric dimensions to the exact specifications of the original ball mill and once all drawings and checks were complete, the replacement components were produced and prepared for fitment.

The British Rema Rotary Engineering team successfully removed the original parts and installed the new ones ready for the ball mill to get back to work.

The whole project was executed on time, to budget and most importantly, with zero damage to any equipment or people and no unanticipated downtime. The client was highly satisfied with the exceptional result and is delighted that the rejuvenated ball mill now has the capability to operate for many more years to come and production targets can be confidently met without fear of mechanical failure.   

No matter the age, size, location or OEM of your rotary kiln or ball mill, British Rema has the engineering capabilities and expertise to think ‘outside the box’ and support customers from the design stage of a project, through the manufacturing phase and into final installation and commissioning.

If you believe your rotary equipment requires inspection, refurbishment or replacement then please get in touch at rotaryknowhow@britishrema.com

Meet the team – Zain Ali

Posted on: July 5th, 2024 by Rik Kiddle

Meet the team – Zain Ali

Zain Ali, a one-year placement student from Sheffield Hallam Uni, joined the team here at British Rema in July 2023 with the hope of gaining direct experience of working with a heritage British manufacturer.

As Zain’s placement year of a BEng Hon Chemical Engineering, Zain was actively seeking on-the-job experience with a company in a sector relevant to his degree and British Rema was very happy to support this ambition.  Andrew Green, Process Engineering Manager, was keen to offer work experience to a student studying for a relevant degree and Zain fitted the bill perfectly;

“British Rema approached Sheffield Hallam University to take on a placement student to help support our Quality and Laboratory function with a few short-term projects. The benefit of taking on a placement student rather than employing someone on a temporary contract has proved significantly beneficial to British Rema. His dedication and give it a go attitude are just what was needed to get these tasks across the line. Zain has mixed with staff from shop floor level through to the boardroom brilliantly”

Over the last year, Zain has primarily worked for the Processing business at the Chesterfield facility; spending time in a number of departments and working with a number of personnel over the course of his placement. He’s gained fantastic experience in the main production/processing area; understanding the equipment, customer requirements, the processes and the general flow of product/material through the facility.

He’s also spent time in the Product Laboratory and Quality Control departments where samples of product are analysed for size and consistency against required specification. His stint in the Process Equipment and Rotary Engineering businesses included visiting customers and understanding the applications for the equipment manufactured.

As he plans his return to university in September, Zain believes he has gained unparalleled experience in the workplace which has really helped him understand how he can put his degree to the best use;

“I have had a great year with British Rema and really appreciate the insight into the industry it has given me. Working across several areas of the business I have gained a real appreciation for how a company is run, as well as a good all-round understanding of the equipment, production processes, quality control, product analysis and packaging/despatch.

I have met some great people whilst at British Rema and I look forward to staying in touch and hopefully returning after completing my degree.”

Outside of work and studies Zain plays football in his local midweek 5-a-side league, reads and plays the keyboard. He is also an avid traveller and is looking forward to spending more time abroad.

The team at British Rema has thoroughly enjoyed working with Zain and wish him all the best for his return to university and successful completion of his degree.

“We look forward to hearing more from Zain and how his career unfolds.”

Rotary Kiln Training for CRH Europe

Posted on: June 25th, 2024 by Rik Kiddle

Rotary Kiln training for CRH Europe

British Rema Rotary Engineering recently provided Mechanical Maintenance of Rotary Kiln training to delegates from CRH Europe at their Moravacem plant in Serbia.

19 delegates from 8 CRH plants located across Romania, Slovakia, Poland, Ukraine, Serbia, and Spain came together at their Moravacem plant for the classroom and onsite training.

Centralised, one location training, not only reduces costs but also provides the ability for engineers to share experiences and ideas between their colleagues and respective plants.

Subject areas covered during the training included daily maintenance, walkround inspections, shell condition & ovality, tyres & rollers, kiln alignment methodology and roller adjustment & skewing.

Overall, the event was a great success and provided the delegates with an insight into kiln maintenance theory and best practices, arming them with thoughts and ideas to implement into their everyday maintenance routines.

A big thank you to all involved from CRH and Moravacem for making this event happen and providing wonderful facilities and kind hospitality throughout.

If you believe your maintenance teams would benefit from similar training then please get in touch at rotaryknowhow@britishrema.com

Good luck to Jo and hello to Stephen

Posted on: May 24th, 2024 by Rik Kiddle

Good luck to Jo and hello to Stephen

Last week we waved a temporary goodbye to our Quality Assurance Manager, Joanne (Sayles) Childs, who is starting maternity leave and the countdown to motherhood.

Never fear though, we have the role covered in the capable hands of interim Quality Assurance Manager, Stephen Thorp who will be working with the team at British Rema Processing at Image Works, Chesterfield to deliver the same high standards and exceptional service.

British Rema Processing processes a variety of products/materials for a host of customers around the world from many different industries.

If your business has a requirement for Milling, Classifying, Mixing or Blending on a one off or contract toll processing basis, then please get in touch.

processingknowhow@britishrema.com

Jon Hall – SHAPA Industry Awards 2024

Posted on: April 25th, 2024 by Rik Kiddle

Jon Hall wins Newcomer Award at SHAPA Industry Awards 2024

Congratulations to our own Jon Hall for being nominated and winning the Newcomer Award 2024 at the Solids Handling and Processing Association (SHAPA) AGM & Awards event on Wednesday 17th April 2024 at the Maritime Museum, Liverpool.

The Newcomer Award is awarded to an individual who has contributed to a member company/organisation or developed significantly in the field of bulk solids handling, contribution(s) in areas such as sales, design, innovation, apprenticeship or further studies that has/have greatly benefited themselves, their company or organisation.

SHAPA posted the following on Linkedin following the event….

Industry Newcomer Award WINNER: Jon Hall – British Rema Processing, Equipment & Rotary Engineering “After studying Mechanical Engineering, Jon joined British Rema in April 2022 as a Sales Engineer. As Jon was new to the industry, he was initially supporting the commercial manager at the time and after only 8-months his mentor announced it was time to retire, and despite Jon only being in his mid-twenties, he took on the challenge. In addition, Jon has also taken responsibility for some of the installation and commissioning of projects and has also signed up to study Chemical Engineering at Hallam University.”

Tony Goodwin, Group Managing Director of British Rema Group commented….

“Jon is a very popular character, not only around the office and within British Rema but with the many customers he has dealt with since his appointment in 2022. Jon has demonstrated, enthusiasm, dedication, professionalism, and responsibility to the task and at the same time has brought new and exciting ideas on how we drive the business forward.”

The whole team at British Rema Group congratulates Jon on this well-deserved achievement.

British Rema
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