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Great turnout for British Rema Training event

Posted on: November 4th, 2024 by helen@helenk.co.uk

A 3-day training event run by British Rema at the end of October was the ‘biggest and best’ yet according to the event organisation team. Some 26 delegates attended the sold-out course which focused on the mechanical maintenance of rotary kilns and vessels and was aimed at engineers and maintenance personnel working in cement, mineral, bio- and wood fuels, petrochemical and waste processingplants globally.  

Held at the stunning venue of Aston Hall Hotel on the outskirts of Sheffield, participants from all over Europe including Belgium, Netherlands, Ireland and UK attended the event, whilst Engineering Manager, Jack llondo from Pretoria Portland Cement in the Democratic Republic of Congo flew several thousand miles to further develop his maintenance knowledge.

The interactive programme included classroom presentations, a site visit, as well as quizzes and practical demonstrations. The topics included just about every component on a rotary kiln and vessel that requires maintenance including rollers, gear and pinions, tyres, shells and best practice skills were shared on dynamic thrust balancing, also known as “thrust monitoring” and alignment, open gear lubrication, inspection and troubleshooting allowing the delegates to take home the latest knowledge and processes to take back into their roles.

On Day 1, guest speaker, Paul Lambert of Klüber Lubrication (GB) Ltd presented a technical paper on the optimal use of various fluid lubricants for various open gear lubrication applications which was a welcome addition to the programme.

Testament to the quality of the training was the attendance of delegates from major players in industry including Breedon Cement, Tarmac Cement, Irish Cement, Lhoist, EverZinc and Indaver. Other representatives from independent businesses included Vivergo Fuels, Essar Oil, CEMCOR, Puffin Wood Fuels and of course Pretoria Portland Cement, DRC.

Disu Daniel, Repairs Manager from British Rema, also attended the course as part of his ongoing CPD, and delivered an impromptu session outlining the best practice procedures he has put into place for British Rema technicians attending customer jobs. Delegates were invited to discuss their own experiences and situations to facilitate further learning in the group. The feedback from the course has been exceptional, with mostly 5 stars out of 5 ratings across the board.

Rob Fellows, Sales Manager – Process Equipment & Rotary Engineering, delivered a number of sessions and was impressed with the engagement from the delegates;

“We had a very diverse mix of attendees who were able to network and exchange their own experiences of working with rotary kilns and vessels. They have all taken a lot away from the training and I have no doubt they will put that learning into practice.”

Dejan Lazarevic has worked as an Alignment Supervisor for British Rema for 15 years. Originally from Serbia, he has been delivering modules on the annual training seminar for many years;

“We had the largest number of delegates ever this year and we are now looking to accommodate more next year due to this year’s demand. The content is continually being refreshed based on experience in the field and following feedback from customers. It’s a great few days for all involved.”

We’re recruiting

Posted on: November 1st, 2024 by helen@helenk.co.uk

Repairs & Service TechnicianRotary Equipment

Location:         Home based, HQ in Chesterfield, UK

Salary:             £35,000 to £50,000 plus 10 % bonus, based on previous experience.

Job type:         Permanent, full time

We are seeking an experienced Mechanical Engineer, to join our small but rapidly growing international, field based Mechanical Repairs team.

Reporting to the Repairs Manager, the successful candidate will have a strong engineering background and must have the confidence and maturity to take hands-on responsibility for controlling multi-disciplined engineering teams charged with the timely delivery of on-site specialist repairs and engineering services for large rotary equipment. Practical, hands-on experience of maintaining rotary equipment in a heavy engineering environment, combined with a high standard of man-management and communication skills are required.

As the service is delivered on site and the customer-base is international, you must expect to spend up to 150 nights away from home each year.  The length of any individual assignment can vary from 1 to 20 days, and the job will involve a significant amount of international travel, predominantly throughout EMEA.

Familiar with Health and Safety best practice, the successful candidate should also ideally be capable of:

  • Conducting detailed risk assessments
  • Preparing detailed project plans
  • Producing detailed method statements
  • Writing succinct job reports

Feel like you have even more to offer the role, including for example…

  • Able to take responsibility for leading on-site teams
  • Experience in compiling the technical information required to quote new repair projects
  • Dealing with the Health and Safety requirements of large, hazardous projects
  • Experience selecting and managing subcontract teams that deliver on time, on budget, and to customer specifications

…we would still very much like to hear from you, ready to discuss an enhanced package.

If you are interested, simply email us at careers@britishrema.com including your up-to-date CV.

New Gear & Pinion for 50-year-old Ball Mill

Posted on: July 8th, 2024 by Rik Kiddle

New Gear & Pinion for 50-year-old Ball Mill

Tucked away in the corner of a modest processing facility in Cumbria UK, there’s a British Rema ball mill that has been in continuous operation processing Activated Carbon since 1973. After over 50 years of use, however, it was definitely time for some much-needed refurbishment.

The customer contacted British Rema in 2023 due to some excessive noise and vibration coming from the girth gear and pinion arrangement and upon inspection, it was clear the two components were at the end of their service life and would require replacement.

This posed somewhat of a challenge due to the age of the ball mill, but the British Rema design team delved deep into the archives and found the original drawings and parts lists on Microfilm which were all in imperial dimensions!

The team set to work re-drawing the girth gear, pinion and pinion shaft in metric dimensions to the exact specifications of the original ball mill and once all drawings and checks were complete, the replacement components were produced and prepared for fitment.

The British Rema Rotary Engineering team successfully removed the original parts and installed the new ones ready for the ball mill to get back to work.

The whole project was executed on time, to budget and most importantly, with zero damage to any equipment or people and no unanticipated downtime. The client was highly satisfied with the exceptional result and is delighted that the rejuvenated ball mill now has the capability to operate for many more years to come and production targets can be confidently met without fear of mechanical failure.   

No matter the age, size, location or OEM of your rotary kiln or ball mill, British Rema has the engineering capabilities and expertise to think ‘outside the box’ and support customers from the design stage of a project, through the manufacturing phase and into final installation and commissioning.

If you believe your rotary equipment requires inspection, refurbishment or replacement then please get in touch at rotaryknowhow@britishrema.com

Rotary Kiln Training for CRH Europe

Posted on: June 25th, 2024 by Rik Kiddle

Rotary Kiln training for CRH Europe

British Rema Rotary Engineering recently provided Mechanical Maintenance of Rotary Kiln training to delegates from CRH Europe at their Moravacem plant in Serbia.

19 delegates from 8 CRH plants located across Romania, Slovakia, Poland, Ukraine, Serbia, and Spain came together at their Moravacem plant for the classroom and onsite training.

Centralised, one location training, not only reduces costs but also provides the ability for engineers to share experiences and ideas between their colleagues and respective plants.

Subject areas covered during the training included daily maintenance, walkround inspections, shell condition & ovality, tyres & rollers, kiln alignment methodology and roller adjustment & skewing.

Overall, the event was a great success and provided the delegates with an insight into kiln maintenance theory and best practices, arming them with thoughts and ideas to implement into their everyday maintenance routines.

A big thank you to all involved from CRH and Moravacem for making this event happen and providing wonderful facilities and kind hospitality throughout.

If you believe your maintenance teams would benefit from similar training then please get in touch at rotaryknowhow@britishrema.com

Jon Hall – SHAPA Industry Awards 2024

Posted on: April 25th, 2024 by Rik Kiddle

Jon Hall wins Newcomer Award at SHAPA Industry Awards 2024

Congratulations to our own Jon Hall for being nominated and winning the Newcomer Award 2024 at the Solids Handling and Processing Association (SHAPA) AGM & Awards event on Wednesday 17th April 2024 at the Maritime Museum, Liverpool.

The Newcomer Award is awarded to an individual who has contributed to a member company/organisation or developed significantly in the field of bulk solids handling, contribution(s) in areas such as sales, design, innovation, apprenticeship or further studies that has/have greatly benefited themselves, their company or organisation.

SHAPA posted the following on Linkedin following the event….

Industry Newcomer Award WINNER: Jon Hall – British Rema Processing, Equipment & Rotary Engineering “After studying Mechanical Engineering, Jon joined British Rema in April 2022 as a Sales Engineer. As Jon was new to the industry, he was initially supporting the commercial manager at the time and after only 8-months his mentor announced it was time to retire, and despite Jon only being in his mid-twenties, he took on the challenge. In addition, Jon has also taken responsibility for some of the installation and commissioning of projects and has also signed up to study Chemical Engineering at Hallam University.”

Tony Goodwin, Group Managing Director of British Rema Group commented….

“Jon is a very popular character, not only around the office and within British Rema but with the many customers he has dealt with since his appointment in 2022. Jon has demonstrated, enthusiasm, dedication, professionalism, and responsibility to the task and at the same time has brought new and exciting ideas on how we drive the business forward.”

The whole team at British Rema Group congratulates Jon on this well-deserved achievement.

Can maintenance training help you to bridge the skills gap?

Posted on: February 13th, 2024 by brAdmin

Sir Richard Branson once said, “Train people well enough so they can leave.  Treat them well enough so they don’t want to”.

The pressure is increasing on chemical and mineral processors to train their young apprentices, retain and internally promote existing mechanical technicians and replace the older generation of expert engineers to extend the life of their existing equipment, increase machine availability and meet with exacting production targets.

Our customers in asset maintenance, equipment reliability and maintenance management talk to British Rema’s rotary engineering team about how to look after and motivate their preventive maintenance teams.

One of our most long-standing customers in the cement sector told us:

“Many of the staff in our maintenance team are approaching retirement age, and we have also recently restructured our business. We will be using engineers from other disciplines from existing operations who have static equipment and therefore zero experience of rotating kilns and coolers. We need these guys to understand the basics of rotary equipment fast, as well as helping our newest technicians to learn more so that they can progress within the company”.

Due to the emerging gap between experienced mechanical engineers, technicians and fitters about to retire and those just joining as apprentices or replacing staff from existing teams. British Rema Rotary Engineering is being increasingly asked to run in-house and public training seminars for many of the world’s most well-known chemical and mineral material processing companies.

Our senior qualified mechanical engineers specialise in maintenance, repair and overhaul of multi-station kilns, dryers, coolers, drums and reaction vessels.

The team has first-hand experience of the many issues that can arise from a lack of understanding of rotary vessel operation gained by working in a huge number of sectors on a variety of processes and are qualified to instruct on the basic theory of inspection and trouble-shooting and best practice preventive maintenance planning.

“Inspection of vessel condition is the key”, commented British Rema Rotary Engineering Ltd’s Sales Manager, Robert Fellows, who boasts many years of experience in the processing industries. Robert also has significant equipment installation and repair projects experience as well as process equipment commissioning, and the supervision of ongoing maintenance contracts for key account customers.

“Maintenance staff need to understand the basic theory as well as the practice behind what to look out for under normal machine operating conditions. A planned, informed  and methodical approach to regular maintenance is a must and our engineers can teach basic principles, routines and methodologies to optimise preventive maintenance on a daily, weekly, monthly, semi-annual and annual basis,” he added.

If you are interested in training your maintenance team, please visit our webpage at https://britishrema.co.uk/what-we-do/rotary-engineering/training/

Seminar season in Sheffield

Posted on: October 20th, 2021 by brAdmin

Our rotary engineering team will once again be hosting our Maintenance of multi-pier rotary kilns & vessels training seminar at the Double Tree Hilton Hotel in Sheffield on 9-11 November.

Our training seminars have a reputation for being amongst the best in the industry calendar, and this popular and informative event covers all aspects of regular and preventative maintenance for rotary vessels to ensure they are operating safely and efficiently.

Back in the saddle at ChemUK

Posted on: September 27th, 2021 by brAdmin

We were thrilled to finally exhibit at ChemUK last month after a challenging couple of years for the industry and two exhibition postponements. This year saw a total of 2,438 visitors through the doors to see 350 exhibitors over the two day period – an increase of 14% from its launch.

Take a look at our brand new brochure

Posted on: February 1st, 2021 by brAdmin

A digital version of our company brochure is now available to view and download. In it you’ll find lots of information about us, our services and products.

Looking forward to ChemUK 2021

Posted on: October 1st, 2020 by brAdmin

The details for ChemUK 2021 have been delayed, so we are now looking forward to meeting our existing and potential new customers on 15–16 September at the NEC, Birmingham.

We’re busy making plans to ensure you a warm welcome on stand C20 where we will be showcasing our range of powder processing, process equipment and rotary engineering products and services.

British Rema
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